Unlocking Gear Design Fundamentals with the BGA Introduction to Gear Shaping and Hobbing Course

Date: 1st - 4th June

Location: Mini Gears - Stockport

Tutor: Martyn English

Fee: Non Member £1800 / BGA Member £1300

Register: https://the-british-gear-association-bga.cademy.io/introduction-to-gear-shaping-and-hobbing-copy

Understanding the core principles of gear design and cutting is essential for engineers working with mechanical systems. Yet, modern technology often hides these fundamentals behind sleek plastic casings and automated machinery. Here at the British Gear Association (BGA) we are addressing this gap with our new in-person course, Introduction to Gear Shaping and Hobbing. This hands-on training offers engineers a rare opportunity to explore gear design from the ground up, using manual machines that reveal the mechanics behind gear cutting.

Why Gear Design Fundamentals Matter

Gears are critical components in countless machines, from automotive transmissions to industrial equipment. While advanced machines handle much of the manufacturing process today, knowing how gears are designed and cut by hand deepens an engineer’s understanding of their function and limitations. This knowledge helps in troubleshooting, improving designs, and communicating effectively with manufacturing teams.

The BGA course strips away the complexity of modern gear cutting technology and focuses on the first principles. By working directly with shaping and hobbing machines, participants see how gear teeth are formed and measured, gaining practical insights that theory alone cannot provide.

What the Course Offers

The Introduction to Gear Shaping and Hobbing is a four-day program designed for engineers who want to broaden their expertise in gear cutting and measurement. The course covers:

• Basic gear design principles

• Hands-on experience with the Maxicut 2A shaping machine

• Practical use of the Sykes H150 hobbing machine

• Gear measurement techniques

  
  

These manual machines allow participants to observe the cutting process in detail, understanding how each movement affects the gear’s shape and accuracy. This approach builds a strong foundation that supports working with more advanced, automated equipment later.

Learning from an Expert

The course is led by Martyn English, a recognised gear expert with years of experience in gear design and manufacturing. His guidance ensures that participants not only learn the technical skills but also understand the practical challenges and solutions in gear cutting.

With only five spaces available, the course maintains a small group size to maximize hands-on learning and individual attention. Due to the limited spaces we urge you to register early here so you do not miss out.

Who Should Attend

This course is ideal for engineers involved in mechanical design, manufacturing, quality control, or maintenance who want to deepen their understanding of gears. Whether you are new to gear technology or looking to refresh your skills, the BGA’s program offers a clear, practical path to mastering gear shaping and hobbing.

Register here: https://the-british-gear-association-bga.cademy.io/introduction-to-gear-shaping-and-hobbing-copy